Monobloco
Monobloco
Rotary monoblock
Filling and Capsulation
MODEL: LMB
The LMB is a rotating monoblock that combines the functions of filling and capping liquids in small volumes (10 ml to 250 ml) in a single unit. It was developed for highly demanding environments where precision, hygiene and efficiency are essential. Compact, robust and versatile, it guarantees high productivity and reduced downtime, while maintaining total reliability in continuous processes.
- Rotary filling and capping monoblock.
- Integral structure in AISI 304 stainless steel, with contact parts in AISI 316L.
- Filling by electromagnetic or mass flow meter, depending on the product.
- Flexible configuration with one or more capping stations, allowing different components to be applied to the same bottle (e.g. droppers, inserts, beads or end caps).
- Capping stations suitable for pressure caps, screw caps, flip-top caps, droppers or dosing pumps.
- Capping heads with servo-motor torque control.
- Vibrating feeders for automatic component orientation.
- Control of the presence and positioning of the lid, with automatic rejection of non-conforming packages.
- Intuitive touch-screen HMI interface with recipe storage and alarm logging.
- Quick format change (without tools) for bottles and caps of different sizes.
- Synchronization with input and output conveyors, labelers and coders.
- Prepared for CIP (Cleaning In Place), without disassembly, with self-draining hygienic circuit.
- Production up to 2,400 packages/hour, depending on the product and format.
- It integrates filling and multiple capping operations in a single compact body, reducing space, cabling and maintenance points.
- Continuous and precise operation with automatic volume control and servo-assisted torque, ensuring consistency between cycles.
- High configuration flexibility, allowing several components to be fitted sequentially into the same package.
- Hygienic and recyclable structure, ensuring durability and low maintenance costs.
- Quick format and product changes, ideal for short series or multi-references.
- Compatibility with labelers, sealers and marking systems.
- Electromagnetic flowmeter: recommended for conductive water-based liquids in small volumes, such as light lotions, tonics, fluid shampoos, liquid soaps, household detergents, non-alcoholic disinfectants, mouthwash, aqueous pharmaceutical solutions, diluted fertilizers or plant protection products, condiments and fluid sauces. It offers accurate and stable volumetric measurement, with no moving parts, ideal for low to medium viscosity products. It is low-maintenance and reliable even at high rates, making it the preferred solution for conductive product lines.
- Mass flow meter: suitable for non-conductive or more viscous liquids, such as cosmetic oils, oily serums, solvent-based essences and fragrances, fine lubricants, glycerin, dense syrups, thick cosmetic emulsions, additives and fluid technical paints, oily condiments and other small-dose products. It measures real mass with an accuracy of up to ± 0.1 % of the reading, and is independent of density, temperature or viscosity, guaranteeing consistent micro-dosing even in denser products.
- Power supply: 400 V + N
- Pneumatic supply: 6 bar
- Maximum consumption: 1.5 kW
- Dimensions: 5045 mm (L) × 1215 mm (W) × 2000 mm (H)
- Production: up to 2,400 packages/hour
- Filling volume: 10 ml to 250 ml
Linear Filling and Capping Monobloc
MODEL: MB2600
A MB2600 is a automatic linear monoblock which integrates, in a single compact structure, the operations of filling and capping.
Designed for filling liquids and pastes in medium to large volumes (250 ml to 5 L), combines dosing precision, robust construction and operational versatility.
The linear configuration allows easy access to all parts of the machine, simplifying cleaning, maintenance and format changes. electromagnetic or mass flow meter, the MB2600 ensures fast, consistent and hygienic fillings, adapting to different types of product and production schedules.
- Linear filling and capping monoblock.
- Integral structure in AISI 304 stainless steel, with product contact components in AISI 316.
- Filling by electromagnetic or mass flow meter, depending on the product.
- Capping station suitable for screw, press-on or flip-top caps.
- Capping head with servo-motor torque control.
- Intuitive touch-screen HMI interface with recipe storage and parameter control.
- Quick format change without the need for tools.
- Automatic synchronization between the filling and capping phases.
- Prepared for CIP (Cleaning In Place), with self-draining hygienic circuit.
- Robust and ergonomic construction, ideal for intensive production lines.
- It integrates the filling and capping functions in a single body, optimizing space and reducing wiring.
- High precision in medium and large volumes, with independent control per nozzle.
- Stable filling even with viscous or heterogeneous products.
- Linear and hygienic structure, ensuring easy access, quick cleaning and simple maintenance.
- High durability and reliability, with reduced total operating costs.
- Compatible with automatic transport, labeling and coding systems.
A MB2600 can be equipped with two types of flow meter, selected according to the type of product to be filled:
- Electromagnetic flow meter: recommended for conductive water-based liquids in small volumes, such as light lotions, tonics, fluid shampoos, liquid soaps, household detergents, non-alcoholic disinfectants, mouthwash, aqueous pharmaceutical solutions, diluted fertilizers or plant protection products, condiments and fluid sauces.
It offers accurate and stable volumetric measurement with no moving parts, ideal for low to medium viscosity products.
It is low-maintenance and reliable even at high speeds, making it the preferred solution for conductive product lines.
- Mass flow meter: suitable for non-conductive or more viscous liquids, such as cosmetic oils, oily serums, solvent-based essences and fragrances, fine lubricants, glycerin, dense syrups, thick cosmetic emulsions, additives and fluid technical paints, oily condiments and other small-dose products.
It measures real mass with an accuracy of up to ± 0.1 % of the reading, and is independent of density, temperature or viscosity, guaranteeing consistent micro-dosing even in denser products.
- Power supply: 400 V + N
- Pneumatic supply: 6 bar
- Maximum consumption: 3.5 kW
- Dimensions: 4998 mm (L) × 1215 mm (W) × 2242 ± 50 mm (H)
- Production: up to 2,400 packages/hour
Other products
Filling
High-precision linear filling, designed for your line. No format changes and no waste: maximum productivity guaranteed.
Capsule molding
AFINOMAQ high-precision capping with exact torque control. Fast transitions, perfect sealing, and package protection for a 100% secure closure.
Labeling
AFINOMAQ high-precision labeling with millimeter positioning. Full adaptation to any surface for rigorous brand visual integrity.
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Frequently asked questions
What are the real space savings with monoblock equipment?
The footprint can be reduced by up to 70% compared to a traditional linear line, maximizing the useful space of your production unit.
How many operators does it take to control an entire monoblock?
The entire operation is centralized on a single control panel, allowing just one operator to efficiently monitor all stages of the process.
Does the filling technology adapt to different viscosities?
Yes. AFINOMAQ exclusively uses flowmeter filling technology. This system ensures maximum dosing precision, whether the product is very fluid or has a high density and viscosity.
How do you make sure the lid isn't too loose or too tight?
Torque is applied via magnetic heads or servo-controlled systems.
This ensures that the clamping force is exact, constant and perfectly replicated in each bottle.