Capsule molding
Capsule molding
Automatic Rotary Capsulator
MODEL: CE32
A CE32 is a automatic rotary capper developed to guarantee high precision, reliability and constant cadence in filling and packaging lines.
Designed for screw and pressure caps, the CE32 ensures uniform and consistent tightening through a system of mechanical magnetic clutch, This controls the torque applied to each cover with high precision and without effort peaks.
Compact, robust and hygienically designed, it integrates easily into Afinomaq filling lines or those of other manufacturers, offering high reliability and simple operation.
- Capsulator automatic rotary high precision.
- Integral structure in AISI 304 stainless steel, with contact components in AISI 316.
- Cap feeding by system centrifugal or vibratory, depending on the type of lid.
- System cap transfer by drag or Pick & Place.
- Mechanical magnetic clutch for precise and adjustable torque control.
- A capsule head for screw caps and pressure caps.
- Touch HMI interface, with memorization of recipes and operating parameters.
- Quick format change, without the need for tools (tool-less).
- Full protection cabin in transparent acrylic, guaranteeing process safety, hygiene and isolation.
- Production up to 2,400 packages/hour, depending on the product and format.
- System mechanical magnetic clutch with individual torque regulation, guaranteeing consistent and controlled tightening.
- Repeatability and smoothness when tightening, preventing damage to the lids or bottles.
- Hygienic and full access, facilitating cleaning and maintenance.
- Full protection cabin, ensuring operator safety e controlled environment.
- Quick format changes, reducing downtime between runs.
- Direct integration with Afinomaq fillers, labelers and automatic lines.
- Robust, reliable and long-lasting construction with low operating costs.
A CE32 is suitable for
- Cosmetics and personal care products, such as shampoos, lotions and liquid soaps
- Food products, such as sauces and condiments.
- Pharmaceutical and laboratory products, with precision vials.
- Chemicals and detergents, where controlled tightening and perfect sealing.
- Power supply: 400 V + N
- Pneumatic power supply: 6 bar
- Maximum consumption: 2 kW
- Dimensions: 3 998 mm (L) × 1 250 mm (W) × 2 238 ± 50 mm (H)
- Production: up to 2,400 packages/hour
Automatic Linear Capsulator
MODEL: CL30
A CL30 is a automatic linear capping machine designed for precise and reliable tightening of screw and pressure caps.
With its sturdy structure and hygienic design, it adapts to different bottle and product formats, ensuring tightening consistency, operational versatility and low maintenance costs.
Your linear configuration allows quick and easy adjustments when the lid shape is maintained between products, simply adjusting the packing guides to resume production immediately, without further fine-tuning.
- Capsulator automatic linear high precision.
- Integral structure in AISI 304 stainless steel, with contact components in AISI 316L
- Adjustable capping head, suitable for screw caps and pressure caps.
- Mechanical clutch tightening system, with adjustable torque.
- System cap transfer by drag or Pick & Place, according to the format.
- Cap feeding by centrifugal or vibratory system with automatic guidance.
- Touch HMI interface, with memorization of recipes and work parameters.
- Quick format change, without the need for tools (tool-less).
- Structure compact, hygienic and easy to access.
- Production up to 1,200 packages/hour, according to the product and the cover.
- Quick adjustments between formats - if the lid remains in place, simply align the guides to resume production.
- Accuracy and repeatability when tightening, ensuring a perfect seal and uniform appearance
- Mechanical clutch with adjustable torque: consistent tightening without damaging caps or bottles.
- Simple linear operation, with direct access to all components.
- Direct integration with Afinomaq fillers and labelers.
- Low maintenance and high structural durability.
- Cosmetics and personal hygiene (shampoos, lotions, liquid soaps).
- Food (sauces, condiments).
- Pharmaceuticals and laboratories (precision flasks).
- Chemistry and detergency (controlled and consistent squeezes).
- Power supply: 400 V + N
- Pneumatic power supply: 6 bar
- Maximum consumption: 1.2 kW
- Dimensions: 2 998 mm (L) × 1000 mm (W) × 2 534 ± 50 mm (H)
- Production: up to 1,200 packages/hour
Automatic Rotary Capsulator
MODEL: CR
A CR is a continuous motion automatic rotary capper, designed for medium and high speed filling lines that require consistent, smooth and precise tightening.
Equipped with three independent clamping heads, each with torque control by servo motor and magnetic clutch, The CoR guarantees maximum precision, smoothness and uniformity in each cycle.
Depending on the desired production speed, the equipment can be configured with a greater number of clamping heads, while maintaining the same operational reliability and stability.
Its continuous motion architecture guarantees high productivity and constant quality, even in demanding industrial environments.
- Capsulator automatic rotary of continuous movement.
- Integral structure in AISI 304 stainless steel, with contact components in AISI 316.
- Three clamping heads (expandable), with independent torque control by servo motor and magnetic clutch.
- Cap feeding system by centrifugal or vibratory guide, according to the format.
- Drop channel and transfer disk for continuous fitting of the lids.
- Electronic torque control, adjustable by recipe on the HMI panel.
- Touch HMI interface, with recipe memorization and production parameters.
- Full protection cabin in transparent acrylic, ensuring safety and hygiene.
- Quick format change, without the need for tools (tool-less).
- Production up to 4,500 packages/hour, This varies according to the format and number of heads.
- Direct integration with Afinomaq filling and labeling lines.
- Magnetic clutch on each head, guaranteeing smooth, precise and controlled squeezes.
- Servo-motorized torque control, with fine adjustment and high repeatability.
- Possibility of expansion the number of clamping heads, adapting to the desired cadence.
- Continuous rotary movement, without intermediate stops, optimizing productivity
- Full protection cabin, guaranteeing safety and ease of cleaning.
- Quick and easy format changes, ideal for multi-reference productions.
- Low maintenance, robust construction and long service life.
- Ideal for high-speed automatic lines e demanding industrial environments.
A CR is suitable for
- Cosmetics and personal care products, such as shampoos, lotions and liquid soaps.
- Food products, such as sauces, condiments and oils.
- Pharmaceutical and laboratory products, with precision vials.
- Chemicals and detergents, where controlled and uniform tightening.
- Power supply: 400 V + N
- Pneumatic power supply: 6 bar
- Maximum consumption: 2.5 kW
- Dimensions: 2 995 mm (L) × 1 260 mm (W) × 2 900 mm (H)
- Production: up to 4,500 packages/hour (depending on the number of heads)
Other products
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Monobloco
AFINOMAQ ultracompact monoblocs with seamless process integration. Total synchronization, fast transitions, and continuous flow for maximum space efficiency.
Labeling
AFINOMAQ high-precision labeling with millimeter positioning. Full adaptation to any surface for rigorous brand visual integrity.
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Frequently asked questions
How do you make sure the lid isn't too loose or too tight?
The torque is applied using magnetic heads or servo-controlled systems. This ensures that the clamping force is exact, constant and perfectly replicated on each bottle.
Can very thin plastic bottles twist or dent during capping?
To avoid this, we have integrated guides and anti-rotation clamping systems (knife in the neck) that stabilize the PET perfectly during torque application.